Израда лима

Descripција

Sheet metal fabricaција is the process of forming and producing parts from a metal sheet. Sheet metal fabricaција processes produce highly durable components well-suited for both funcцијаal prototypes and end-use producција. Our custom sheet metal services offer a cost-effective and on-demand soluција for your manufacturing needs. Fabricaција services range from low-volume prototyping to high-volume producција runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-Cutting Process

We offer various cutting opцијаs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opција for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Forming Process

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Assembling

For sheet metal fabricaција, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorција after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecција,ensuring the complete funcцијаality of the product.

-Surface Treatment

The normal surface treatment process for sheet metal fabricaција products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

За целокупну површинску обраду нудимо тестове лепљења, дебљине и слане магле или друге тестове који се изводе на захтев.

Anodizing is available with aluminum materials.

Technical Specificaцијаs

-Material

Mild steel, stainless steel, copper, brass, aluminum, and alloy steel.

-Капацитет машине

1,200 ton hydraulic press machine, 800 ton stamping machine, material cutting thickness up to 150mm for oxygen cutting, 60mm for plasma cutting, and 25mm for laser cutting. Maximum part size: 2,000*1,500mm

-Other specificaцијаs

Capable in designing and developing necessary tools for sheet metal fabricaција including forming dies, fixtures for welding, and test gauges for mass producција QC. CMM is available for sample dimensional inspecција. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Advantages

-Богато искуство

More than 20 years of experience in sheet metal fabricaција products development and producција, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotaција within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluција Provider

Auwell provides comprehensive services for sheet metal fabricaција projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producција, and to logistic and post-sale support.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecција. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producција, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaцијаs.

-Флексибилан рок плаћања

Tooling payments need to be pre-paid. For mass producција, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicaцијаs

Sheet metal fabricaција products have widely been used in almost all industrial sectors including: 

-Ваздухопловство и одбрана

-Automotive

-Agriculture Machinery

-Energy

-Електроника

-Construcција

-Transportaција

-Industrial

-Потрошачки производи

The following catalogues of sheet metal fabricaција products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM Parts

Automotive Adjustable Torsion Bar

ОЕМ делови за пољопривреду

Огледало носач

Expending Barrier Sets

Crash Protecција Guards;

Gutter Bracket and Leaf Filter

Држач цеви

Прекидач ормана за напајање

Garment Racking Parts

Вхеелие Бин Акле

Furniture Parts